As a hub of choice at the heart of Asia, Singapore has seen biopharmaceutical companies set up and grow their manufacturing, R&D and commercial activities here to serve patients in the growing Asian market as well as across the world. This presentation will provide an overview of Singapore’s biopharmaceutical industry and highlight the ways in which are future-proofing the local ecosystem, with a focus on talent development, innovation, supplier diversification, sustainability and provision of flexible infrastructure options.
Risk management and the link to robust Quality Controls has been a topic for the last years. In this presentation, we will talk about the importance of a robust Risk Control strategy and how this strategy is translated into the key areas of Quality controls. In addition, we will be presenting a “sneak peek” of the draft Contamination Control PDA technical report to be published soon.
Are you struggling to understand the introduction of Data Governance in the context of the CGMP? We see Data Governance heavily emphasized in the PIC/s guide for data integrity and are therefore expected to demonstrate adoption of the concept during regulatory inspection, however, presenting a functioning governance program during inspection can be tricky or even confusing without practice. In this talk we will discuss Data Governance in the context of our existing Data Integrity initiatives, and how a few simple self-evaluation initiatives can determine if we are ready to practice, explain and defend our Data Governance strategy during inspection.
Presentation providing an update on the Annex 1 update process, delivered by PIC/S Annex 1 Working Group representative. This presentation will outline the key steps taken, feedback received during consultation phases, progress to date, areas of focus. Matt will provide technical information relevant to the anticipated changes that will be included in the final document upon adoption.
Recent advancements in bioprocessing have supported the accelerated growth of the biopharmaceutical industry. The ability to use alternate technologies to mitigate viral risk has been central to the expedited regulatory approval for biotechnological products. With the advent of an update to the ICHQ5A(R2) regulation, although the overarching strategy of risk mitigation has not been modified, this regulation now encompasses increased recommendation for a wider selection of medicinal products and brings to the fore current scientific and industry approaches for viral clearance, continuous biomanufacturing and updated technologies to support biosafety testing. The use of molecular technologies which are shown to be comparable to classical methods have been at the forefront of such technology advances. As many of the current cell substrate and viral safety guidance provide flexibility to use alternative approaches with broad virus detection capabilities which are deemed “fit-for-purpose”. This presentation will provide supporting data for the updated recommendations in ICHQ5A(R2) and will provide practical applications as an orthogonal approach to viral pathogen risk mitigation that continues to meet regulatory expectations
The presentation explains the implementation of a CCS across a facility. The presentation shares a guideline and a template to deploy a successful CCS. A comparison of the ECA CCS template with other CCS examples will be presented as a case study on how a CCS could be documented. Then, a discussion around the future challenges a manufacturer may encounter with a holistic approach and how novel technology and data science combined with statistics may overcome the future challenges.
Biologic facility projects are not only technically complex but also complicated due to the interfaces with the many parties involved in the process. It is important to ensure a process risk assessment (PRA) is developed early in the project with all relevant stakeholder’s involvement, whether for green-field or brown-field construction, or even for existing facilities wanting to transition to GMP operations.
The PRA will provide the necessary information to implement the project and to accurately specify the design to ensure microbial control via conducting appropriate facility qualification and process validation activities. The complexities of contamination control of cell & gene therapy facilities together with the requirements for sterile/aseptic manufacture should not be underestimated during the facility design.
This presentation will draw on the speakers’ real-life experiences and case studies, and risks that have been mitigated early on in the design phase to ensure microbial control.
Pharmaceutical manufacturing quality data and processes have always required a high level of validation and oversight to ensure GMP compliance. However, while the continued use of manual, fragmented, or paper-based systems can only increase the risk of data variance and regulatory errors, the impact on operational efficiency, product quality, and supply chain continuity can actually be even more impactful on an organisation and their patients.
During this session, attendees will gain insights into:
· Why an evolution away from paperless systems is now a quality manufacturing imperative
· How quality management can directly impact manufacturing KPIs and business outcomes
· How digital innovation has simplified the transition to an agile and effective paperless QMS
The talk will discuss the challenges associated with the continued focus on data integrity. We will explore the challenges from various angles. These will include ensuring the vendor has the right tools available in the software, the end user following the required rules without adding additional work, and the teams responsible for ensuring the compliance by looking at some best practices in the data review.
Microbiologists are no longer hired to simply perform QC analyses as part of their routine daily work. When something inevitably goes wrong, it is up to your microbiologists to leave the lab and scour the facility, processes, and personnel to try and piece together potential source(s) of contamination. This presentation will cover some of the major points found in the recently published Technical Report #88 to help these investigatory microbiologists build a better strategy when hunting down elusive root causes!
The USFDA draft guidance for quality considerations intended to assist manufacturers in assuring the control of microbiological quality of their non-sterile drugs (NSDs) provides clarity on contamination control measures required to prevent objectionable microorganisms in the product that can be harmful to the patient. This presentation will discuss the key takeaways from the guidance along with the challenges in deciding what organisms could be objectionable in non-sterile products via the mode of administration. As there is no comprehensive list of objectionable organisms for each type of product, this presentation will outline the various attributes of the organisms recovered during product testing that should be considered to determine objectionability.
This presentation focuses on the pending changes in Annex 1 as they relate to environmental monitoring as part of a firm’s overall contamination control strategy. There is increased emphasis on utilization of risk assessments and QRM principles for environmental and personnel monitoring. The revised Annex 1 provides details about establishing routine trending of EM data as well as appropriately set alert levels and action limits. A detailed risk-based EM program should provide comprehensive feedback regarding the efficacy of a firms’ contamination control program.
Environmental monitoring investigations often require an extended amount of time to resolve due to the length of time needed for incubation periods of media based environmental samples. In addition, it is often difficult to determine a definitive root cause. In a specific case study, an increased recovery of mold occurred requiring immediate response. Traditional methods were applied requiring long incubation periods and the team faced challenges in identifying root cause. Application of the Biofluorescent Particle Counting (BFPC) technology facilitated rapid identification of potential sources of contamination and ultimately remediation. An effectiveness check was performed in real time with the BFPC technology to ensure successful mitigation. Comparability of the BFPC technology was confirmed through parallel use of traditional methods. Based on this case study, application of the BPFC technology expedites the investigative process for EM excursions, which is essential to limit impact to not only supply, but also our customers.
As one of the world’s largest vaccines company, GSK unites Science, Technology and Talent to get ahead of disease together, and develops transformational vaccines and medicine that makes life better for millions of people around the world. Quality is at the heart of everything we do. Through the introduction of automation technologies in the Quality Control Unit, we aim to achieve raw data acquisition with high efficiencies, streamline processes and minimize human errors.
As part of the plan for global site harmonization, my colleague previously shared about the ‘Evaluation and Implementation Process of Automation in GSK Vaccine QC department for our Endotoxin Testing’ in the PDA_USA conference. In this presentation, we will focus on the implementation process of the automated technology in the manufacturing site in Asia – Singapore.
Key Points discussed in this session:
-Why this technology is chosen
-Automated system interfaced with LIMS
-Qualification process
The world of Cell and Gene Therapy has some significant differences to traditional sterile manufacturing. It also has many similarities, one of which is the ever-present risk of microbiological contamination.
How can you keep your products sterile when they can’t be sterilised? How do you manufacture products in a way to keep the bugs from the environment out of it? This presentation will cover aspects of containment, control and the contamination threat from people and their actions. There will be a little bit of microbiology thrown in too for good measure.
Aligning with public interest in cell therapies and their safety, USP is progressing towards industry review of a new informational chapter about microbiological control in cell therapy manufacturing and chapters for microbiological contamination quality control tests of short shelf-life products. This presentation will share insights for the development of these valuable new chapters and key aspects that are the foundation of aseptic processing and testing of cell and gene therapies.
With the expectations of CCS in Annex 1, how could a sterile fill-finish manufacturing site effectively implement the CCS? In this presentation I will be sharing about my experience in drafting CCS of a sterile fill-finish process, across the various unit operations and controls
The newest draft of the EU GMP Annex 1 for sterile Manufacturing does mentionen in chapter 2 Princilple the use of Robotics to keep operators away from critical operations. To implement Robotics in a fully automated gloveless aseptic Filling Line in Isolator does require a lot of GMP Considerations for an Holistic Contamination Control Strategy. How this was successfully implemented will be shown in a case study with all the new requirements from the Annex 1 like first air princibles, continuous viable monitoring, new design of stopper transfers etc.
Different inspection methods and technologies are used in the pharmaceutical industry to minimize the risk of unintended particles entering the patient during the injection of parenteral medication. This presentation gives a brief overview of the different inspection methods (from manual inspection to AI-assisted inspection) applied in each stage of the product development process. It will also discuss how to assess the inspection results of a fully automated machine compared to a human manual inspection (Knapp test). Furthermore the presentation will highlight how inspection results can be improved by AI to achieve a better detection rate and to reduce costly false-rejects in production